Shift In-charge Production (Junior Manager/Associate Manager)
Yokohama-ATG · Tirunelveli, Tamil Nadu
Not Disclosed
Job Description
Position : Shift Incharge
Reports to : Section Incharge - Stock Preparation & Tire Building
Department : Production
Purpose : To achieve shift production in Tire Building area
S.No Role Task
1 Ensure safety Identification and closure of unsafe condition
Identification and closure of unsafe act
Ensure 100% usage of PPE
Provide JSA training to all existing operators and New joinees
2 Achieve Shift Production Ensure Product Quality
Avoid Shift wise overaged material - Part roll, Fabric, Compound, Inner, Bead and Steel Belt
Avoid Shift wise overaged material - Green Tire and Carcass
Avoid number of cut ply generation and Part Roll generation
Reduce tyre scrap due to building process
Reduce Green Tire and Carcass scrap
Reduce fabric scrap
Avoid band short close
Conduct layered audit for process and product quality
Prepare Shiftwise classification of scrap
Ensure Zero quality accident
Adhere compliance of MHE (Right material-Right MHE)
Enhance Tire Building Delivery
Scan Input & Output material
Adherance to NGT & LD
Avoid tire loss due to building process
Adhere Positional Manpower as per Plan
System Implementation and Follow up
Ensure 100% usage of A - frame trolley
Follow up for updation in Kanban Board
Maintain 5S in shop floor
Follow Spider man system for online material availablity
Follow up for completion of 3C (Constant quantity,Constant container,Constant location) board
3 Execute Tire Building Cost Optimization activities Reduce Naptha consumption
Track DC (Direct Consummables) and IDC (Indirect Consummables) cost and highlight to Section Incharge in case of deviation
4 Carry out activities related to Employee Engagement Provide Process wise training for operators
Follow up Operators for SOP adherance
Provide OPL training to operators
Monitor Employee Involvement in JH activities
Monitor Employee Involvement in Idea generation
5 Execute activities for Implementation of TPM &TQM Update Circle Board, Conduct Circle meeting and Conduct JH step audit
Implemen Kaizen as per plan
Complet QCC Project as per plan
Pass entries in CMMS for breakdowns
Identify and initiate corrective action with respect to 5S abnormalities
Update PD DRM and conduct Tire - 1 meeting
Reports to : Section Incharge - Stock Preparation & Tire Building
Department : Production
Purpose : To achieve shift production in Tire Building area
S.No Role Task
1 Ensure safety Identification and closure of unsafe condition
Identification and closure of unsafe act
Ensure 100% usage of PPE
Provide JSA training to all existing operators and New joinees
2 Achieve Shift Production Ensure Product Quality
Avoid Shift wise overaged material - Part roll, Fabric, Compound, Inner, Bead and Steel Belt
Avoid Shift wise overaged material - Green Tire and Carcass
Avoid number of cut ply generation and Part Roll generation
Reduce tyre scrap due to building process
Reduce Green Tire and Carcass scrap
Reduce fabric scrap
Avoid band short close
Conduct layered audit for process and product quality
Prepare Shiftwise classification of scrap
Ensure Zero quality accident
Adhere compliance of MHE (Right material-Right MHE)
Enhance Tire Building Delivery
Scan Input & Output material
Adherance to NGT & LD
Avoid tire loss due to building process
Adhere Positional Manpower as per Plan
System Implementation and Follow up
Ensure 100% usage of A - frame trolley
Follow up for updation in Kanban Board
Maintain 5S in shop floor
Follow Spider man system for online material availablity
Follow up for completion of 3C (Constant quantity,Constant container,Constant location) board
3 Execute Tire Building Cost Optimization activities Reduce Naptha consumption
Track DC (Direct Consummables) and IDC (Indirect Consummables) cost and highlight to Section Incharge in case of deviation
4 Carry out activities related to Employee Engagement Provide Process wise training for operators
Follow up Operators for SOP adherance
Provide OPL training to operators
Monitor Employee Involvement in JH activities
Monitor Employee Involvement in Idea generation
5 Execute activities for Implementation of TPM &TQM Update Circle Board, Conduct Circle meeting and Conduct JH step audit
Implemen Kaizen as per plan
Complet QCC Project as per plan
Pass entries in CMMS for breakdowns
Identify and initiate corrective action with respect to 5S abnormalities
Update PD DRM and conduct Tire - 1 meeting